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	<title>The Virginia Biker Network &#187; revtech</title>
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		<title>Easyboy Clutch Assist Installation</title>
		<link>http://www.vabiker.net/2008/06/easyboy-clutch-assist-installation/</link>
		<comments>http://www.vabiker.net/2008/06/easyboy-clutch-assist-installation/#comments</comments>
		<pubDate>Thu, 05 Jun 2008 00:50:28 +0000</pubDate>
		<dc:creator>Hersey</dc:creator>
				<category><![CDATA[Tech Tips]]></category>
		<category><![CDATA[assist]]></category>
		<category><![CDATA[clutch]]></category>
		<category><![CDATA[easyboy]]></category>
		<category><![CDATA[installation]]></category>
		<category><![CDATA[revtech]]></category>
		<category><![CDATA[transmission]]></category>

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		<description><![CDATA[Note: Using these instructions I was able to install the Easyboy Clutch Assist in both my stock Harley Davidson 5-speed transmission and in my RevTech 6 speed tranny. If you do a lot of in-town riding you may find yourself using your clutch ALOT. If your bike is like mine &#8220;was&#8221; at times you get [...]]]></description>
			<content:encoded><![CDATA[<p>Note: Using these instructions I was able to install the Easyboy Clutch Assist in both my stock Harley Davidson 5-speed transmission and in my RevTech 6 speed tranny.</p>
<p>If you do a lot of in-town riding you may find yourself using your clutch ALOT. If your bike is like mine &#8220;was&#8221; at times you get off and feel like your left forearm is getting one hell of a work out. If so the &#8220;Easy Boy&#8221; Lite Clutch by White Brothers is what you need.</p>
<p><span id="more-61"></span>White Brothers claim that this product reduces the manual effort required to pull the clutch in by 40%. I am not sure what the percentage of improvement was, but I do know that it made the clutch on my 1992 Heritage Softtail much easier to pull.</p>
<p>Installation of the product was very easy and only took about 45 minutes to complete. Here is how it went:</p>
<p>First I removed the exhaust system so that I would have easier access to the transmission cover.</p>
<p>I then drained the transmission fluid and removed the transmission cover.</p>
<p>I disconnected the clutch cable from the coupling and removed the clip from the ball/ramp mechanism. (Watch out here, there are three(3) ball bearings behind the ramp mechanism and if you aren&#8217;t careful they will go rolling around the garage floor.)</p>
<p>Next I unscrewed the clutch cable from the transmission cover and removed the small O-ring.</p>
<p>Because I am not running the stock clutch cable I had to use a bench grinder to grind down the &#8220;Easy Boy&#8221; a bit to fit my cable end, if you have to do this be careful not to take off to much.</p>
<p>The &#8220;Easy Boy&#8221; Lite Clutch then installs right on the ramp piece with just a nut and bolt. Be sure that the bolt is tight. The instructions suggest about 10 &#8211; 12 ft lbs.</p>
<p>There is a spacer that comes with the kit that goes on the end of the clutch cable. Once the spacer is on the O-ring is replaced and the clutch cable can be screwed back into the transmission cover.</p>
<p><a href="http://www.vabiker.net/wp-content/uploads/2008/06/easyboy.jpg"><img class="alignnone size-full wp-image-62" title="Easy Boy Clutch Assist" src="http://www.vabiker.net/wp-content/uploads/2008/06/easyboy.jpg" alt="Easy Boy Clutch Assist" width="200" height="131" /></a>Then hook the clutch cable back into the coupler and attach the coupler to the &#8220;Easy Boy&#8221; Lite Clutch piece which is now bolted to the ramp mechanism. Reinstall the 3 ball bearings and the ramp mechanism and replace the clip.</p>
<p>Replace the transmission cover. Make sure you replace the transmission cover gasket, also. I suggest using a new one.</p>
<p>Then refill the transmission oil to the correct level.</p>
<p>Replace your exhaust system and adjust the clutch as necessary. Mine only needed a slight adjustment.</p>
<p>I purchased the &#8220;Easy Boy&#8221; Lite Clutch from Hampton Roads HD in Newport News. Total cost including the &#8220;Easy Boy&#8221; Lite Clutch Kit, Transmission Oil, and Transmission Cover Gasket was about $30.</p>
<p>The difference was well worth the time and money.</p>
<p>The &#8216;EasyBoy&#8217; Lite Clutch is available at <a onmouseover="window.status='http://www.jpcycles.com';return true;" onmouseout="window.status=' ';return true;" href="http://www.jdoqocy.com/click-553425-10395657" target="_top">JP Cycles</a> &#8211; Search for part number 620-745.</p>
<div><a onmouseover="window.status='http://www.jpcycles.com';return true;" onmouseout="window.status=' ';return true;" href="http://www.jdoqocy.com/click-553425-10395657" target="_top"><br />
<img src="http://www.ftjcfx.com/image-553425-10395657" border="0" alt="Ordering is simple at www.jpcycles.com" width="468" height="60" /></a></div>

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